Hot Off the Press! Doing our final review on the rental units. Take a look: 2261-zeiss-lofts-phase-1-10-6-16-review
Our renovation project work has been super busy this week, though most of the progress has been made in the planning area. Emails are flying back and forth between us and our architect, the structural engineer, and the city so fast I can barely keep up. We’ve gotten our structural improvement plans for the eastern third of the building (where the two bedroom and efficiency apartment will go) through the first level of approval by the city. And details are being worked on to lay out the plumbing and electrical. We are also getting our quotes for fire suppression as required by the city because our building is both commercial and residential.
Putting in a fire sprinkler system will be fairly uncomplicated in the eastern third of the building, since we are already going to be replacing the old drop-ceiling in our wood repair shop tenant’s business. The challenging part will be next year, when we have to rip in to already existing ceilings of the dance studio and law office. But we’ll worry about that later.
This past weekend, the father of one of my closest friends came to share his masonry expertise with us. Frank, the masonry expert, and my husband, Heath, tore down several existing brick sections that needed to be leveled for doorways. They also started filling in some of the holes in walls with reclaimed brick. Check it out:
Shout out to our crew of teenagers and friends for helping us haul TWO pallets of “Old Chicago” reclaimed bricks from the sidewalk up into the loft! Thanks Tavary Family and Kulow Kids! I don’t have a picture of the kids, unfortunately, but look at all of these bricks we hauled! And this photo is only half the load! Did I mention that there is no elevator? Basically, we start with a wheelbarrow at the top of the back stairs, and a line of people on the stairs passing bricks one-by-one up to the top. Once the wheelbarrow is full, one of us jogs it over to the designated drop area (needed to balance the floor load), another few folks unload it, the wheelbarrow goes back empty, and the process starts all over again. A bit tedious, but it’s the only way.
Oh, and this was only two of a total of seven pallets that we’ll eventually need. Can’t overload the floors with too many bricks, plus there’s not really enough room for that many. Luckily the brick company (Rudloff Bricks – great team!) will hold on to the rest of ours until we need another load delivered.
So, our current weekend job is filling holes in walls with bricks, and performing necessary structural improvements dictated to us by the structural engineer. Any one wanting to try their hand at masonry is welcome to come on over! 😀 And those of you who have been to demo days know that we’re not kidding.
P. S. I suffered my second job injury (the first was getting my feet tangled up in old wiring, and falling very hard on my left knee). Twofold stupid: I was wearing sandals, not my work boots, because it was supposed to be a quick meeting with the brick company representative and our master mason – and I wasn’t paying attention. There’s a missing floor plank in the very middle of the building. I stepped right into it with my right foot almost up to my hips. Oddly enough, I was saved by my phone, which was in a side cargo pocket, and prevented me from going all the way down. The phone bruised me badly, and I got scraped up on either sides of my leg. Thank goodness for my friend Heather’s homemade skin healing lotion! So… wear proper footwear, and pay attention, kids.
So, a lot of you have been asking what’s going on with the renovations?
First, how about the results of our most recent demo day:
To sum up, the entire eastern third of the building has officially completed the demolition phase. Yay!!! This means that we are now in the process of working on getting our construction permits for this section of the building. This “eastern third” will contain the efficiency apartment and the two bedroom apartment that we’ll be renting out in the future. We have demolition permits, but have to apply separately for our construction permits. Right now, we’re waiting for the structural engineer and our architect to get us the final construction plans for these two smaller apartments. Waiting… lots of waiting.
As soon as we have our plans in hand, we can go through the approval process from the city to get our construction permits. We’re hoping that it won’t take very long, but these things never go quickly.
Hopefully we can begin construction soon and are now aiming to complete the efficiency apartment and two bedroom apartment by the end of November. After these two apartments are completed, we can continue demolition of the western two-thirds of the building – this is the section that will contain our living space. For demolition, we’ll need to remove the remaining ceiling planks, and remove all of the flooring. Here’s hoping that will happen by the end of January. Then construction can begin on our new home!
What are we doing in the meantime? Well, truthfully, it was nice to take a break for a few weekends. There’s lots of fun to be had in Brenham in the summer, such as the Hot Nights Cool Tunes concert series every Saturday in downtown during July. We’re also taking the time to fix tenant issues, as well as reorganize our downstairs storage area to better accommodate items for the period where we’ll be living in the two small apartments and renovating the big one. Yesterday my husband Heath and I worked all day adding new shelves and moving some extraneous items over to the storage area.
We’re also working to organize our interior design, starting to pick styles, fixtures, tiles, wall colors, etc. We’re researching important stuff like fire sprinkler systems, insulation between apartments, where we’re going to locate AC units and water tanks, and so much more. We also have to start considering the exterior, though that probably won’t happen until late 2017 or early 2018.
So, even if we’re not physically working on the building for the next few weeks, we’re still ticking items off our lists. We’ll update again once we know more about our construction permits.
Okay, not really destruction, but selective removal of wooden components for use in the future. I missed updating last week, so the pictures below will show two weeks worth of work.
On a side note, we picked up a new tool that it bonkers fun to use! I wish we had bought this way back at the beginning! The Air Locker AP700 is the best tool I’ve found to remove nails! It has an air actuated piston that punches the nail back out of the wood. On thin lumber, it will shoot the nail out of the wood, across the room, bounce off the wall, and come back to hit you in the chest. Don’t ask me how I found this out. Oh, and make sure you’re not aiming the board towards your feet or… crouch area. We’ll chalk these up to OTJ training. On thicker lumber (2x), it will punch a driven nail out so you can grab it with the crowbar. All you need is a little bit of the nail sticking out of the bottom so you can aim and pull the trigger. Anyone planning on recycling lumber, I highly recommend you get this little guy. We picked ours up off Amazon for under $60.
I started where we left off with the porch ceiling/floor. I still can’t believe this structure was/is still standing with the original rafters/joists in place. The best I can guess is these have to be over 100 years old. All the ends where they connect into the wall are heavily rotted and only being held in place by luck. The hard part here is working over an existing shop that is in operation. As you can see, our renters, Mr. & Mrs. Kulow operate two business below. On is Mr. Kulows wood working office and the other is Mrs. Kulow Chiropractic office. Trying very hard not to drop anything on their heads!
A special thanks to the Tavary family for all their help! Once again, they have been more than helpful in this project. We never could have gotten this far with out their help!
By the end of these last two weeks, I would say we’ve removed 2/3rds of the apartment flooring and 2/3rds of the old ceiling/flooring structure.
Under the front room flooring, we’ve had some good news and some bad news. Good news is that “sometime” in the past (guessing before 1930’s) structural steel columns & beams & a big 9×9 solid wood center beam were added to the flooring structure.
This has really beefed up the structure, to the point that (I believe) we will pass the structural review by the licensed engineer without having to add anything to the floor. Still waiting on that report. Based upon those findings, I put together a quick sketch (Floor Joist Details ) on how I thought I could finish out the ceiling below and the floor above. And now for the bad news (maybe, still researching). After running it by our Architect, she had to say the dreaded words “fire code”. She is doing the research, but believes that their can not be non-sprinkled voids between two different zones. So, we may have to rip the ceiling off of Mr. & Mrs. Kulows place and attach it directly to the floor joists. I broke the news to Mr. & Mrs. Kulow and they were quite happy to work with me on this. Currently they have a drop ceiling in place, and would be happy to have the extra 3 feet of vertical height and insulated structures to limit their HVAC bills! It actually could become quite a design feature with the structural steel beams showing.
That’s all the news that’s fit to print. Here’s some pictures for your viewing pleasure:
From existing to missing!
Slowly this floor is coming up. We’ve finally learned how to remove it quickly without causing major damage. Would you believe the sledgehammer is the answer?
And for last, I leave you with cuteness overload!
We decided to post-pone the removal of the middle section of ceiling for now for a variety of reasons, and have gotten started on carefully removing the floor beams in the eastern third of the building. This eastern third will eventually contain the efficiency apartment and the two-bedroom apartment that we’ll be opening up to lease to the public. Take a look:
At this point, our plan seems to be that we’ll be completely building out the eastern third of the building so that these two living spaces are complete. We’ll then put most of our belongings into storage, and live in these two spaces while we finish completing our own space. Of course, plans may change. But that’s what we’re thinking right now.
The big question is when. We still don’t know. As the months get hotter, it will become much more difficult to work up in the loft for any length of time. We’re trying to avoid as many social commitments as we can for the month of May so we can spend every spare minute picking away at the structure. I’d like to hope that we’d be finished with the eastern section by the end of November, but I could be severely under-estimating our progress.
In the next few weeks we’re supposed to have our next meeting with our architect, which will also include a consultation with his structural engineer. We’ll be examining all of the beams that have been exposed in the ceiling and in the floor, and any plan of action that might be needed. So far, in our uneducated opinion, our girl looks great! There’s one beam that is badly damaged by termites that will need to be replaced. And another beam got butchered where an over-zealous plumber got really creative installing indoor plumbing. But other than that, we seem to be okay so far.
As usual, if you have some free time on a weekend, we’d love to have some help. You don’t need experience, just a willingness to work. We’ll feed you, give you a place to sleep if you are coming in from out of town.
We’ve got some great progress to share from our demo weekend. I can’t think of why I haven’t taken my wide-angle lens to the loft before to take photos, but I did yesterday. Perhaps those who have never seen our project in person can better see the scope of it now. I took a shot standing in each corner, and you can really see how much work has been done.
And I think that’s about it. Before we pull down the remaining section of ceiling, we are going to skip ahead and pull out the flooring! Ha! We want to start exposing some areas for the structural engineer, plus we need to start streamlining the process of restoring our flooring, especially on the east-side of the building, where it isn’t as well-kept. After we remove a section of the flooring, we’ll partially cover the opening with some temporary plywood so we can move all of the lumber out of the way of the ceiling demolition. And after the final ceiling is removed, we’ll move on to the floors – can’t wait to see what we find under there!
Speaking of finds, here’s some of our found objects of the weekend.
That’s all for now, folks. We’ll be picking away at smaller projects just about every weekend we can, so if you are interested in taking a whack at some demolition, just let us know. And keep watching this space and your Facebook Events page for the next demo day! Thanks for keeping up with our project.
Saturday was a blazing day with a full crew of people. Unfortunately, we lost a few folks due to injuries and weather threats, so Sunday went a bit more slowly. The upside is, 4/5ths of the ceiling is now down, with only the last section in the middle to go. That includes two heavy air conditioning units hanging from the ceiling. But that’s in the future. Let’s share what we just did. First, the fun stuff.
We had one last “dropped” ceiling hiding the real ceiling that needed to go. It was barely attached to the last remaining non-brick wall, so the guys decided they could just yank the entire dropped ceiling down instead of piece-by-piece. It was by far the faster and easier route, and also a bit more amusing. Also mildly dangerous. Check out this video by our friend and one of our lovely volunteer workers, Miranda:
(Charity had some great videos, too, but you’ll have to be a friend of hers on Facebook).
Here’s some shots of us in action throughout the day:
I’ve got pictures of the final results of this weekend coming up soon!
Much thanks to the Shelbourne Family, the Tavary Family, the Norris/Jackson Family, Miranda, and Jill who all helped out whether it was actual demolition, cooking, or keeping the kiddos out of our hair.
We’ll definitely be doing more demo weekends in upcoming months, hopefully before it gets too hot. Just keep watching this space for more details and/or your Facebook Events page.